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Keywords: Ball mills, grinding circuit, process control. I. Introduction Grinding in ball mills is an important technological process applied to reduce the size of particles which may have different nature and a wide diversity of physical, mechanical and chemical characteristics. Typical examples are the various ores, minerals, limestone, etc.

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A ball mill is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints. Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls and steel balls.

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Ball mills are filled with spheres or other shapes made of steel or ceramics; or with pebbles made of flint (or of an ore being ground). Some are compartmented.

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The ball mill is a key piece of equipment for grinding crushed materials, and is widely used in production of powders such as cement, silicates, refractory material, and glass ceramics, as well as for ore dressing of both ferrous and non-ferrous metals. Ball mills can grind wet or dry and can be continuous or batch type mills.

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The ball mill grind various ores and other materials either wet or dry. There are two kinds of ball mill, grate type and overfall type due to different ways of discharging material. There are many types of grinding media suitable for use in a ball mill, including ceramic balls, flint pebbles and stainless steel balls.

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Ball mills give a controlled final grind and produce flotation feed of a uniform size. Ball mills tumble iron or steel balls with the ore. The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds. The feed to ball mills (dry basis) is typically 75 vol.-% ore and 25% steel.

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Table of ContentsBatch Ball Mill GrindingWet and Dry Open Circuit Ball MillingType of Grind with Different Amounts of Ore Charges in Wet and Dry Ball Milling Batch Ball Mill Grinding Capacities and efficiencies in wet and dry ball milling at different speeds and ore charges have been discussed in the foregoing pages.

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A ball mill, a type of grinder, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints. Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium.

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